The Brazed Diamond Grinding Disc 100 stands out in the industrial grinding field with its exceptional durability and high - efficiency. The advanced brazing technology ensures a firm bond between the diamond particles and the base, allowing the disc to maintain its sharpness for an extended period. Compared to traditional grinding discs, the Brazed Diamond Grinding Disc 100 can reduce tool replacement frequency by up to 60%, significantly cutting down on downtime and cost.
In terms of technical parameters, the diamond concentration on the disc surface can reach 80 - 90%, which is much higher than the industry average of 60 - 70%. This high concentration enables a more aggressive and precise grinding process, improving the overall grinding efficiency.
When it comes to gray iron processing, the Brazed Diamond Grinding Disc 100 shows excellent performance. The disc can remove material at a rate of up to 30 cm³/min, which is 30% faster than ordinary grinding discs. It also provides a smoother surface finish, with a surface roughness (Ra) of 0.8 - 1.6μm, meeting the high - precision requirements of gray iron parts.
Stainless steel is a challenging material to grind due to its toughness. However, the Brazed Diamond Grinding Disc 100 overcomes this challenge. It can maintain a stable grinding force during the process, reducing the occurrence of burn marks and deformation. The grinding efficiency for stainless steel can be increased by 25% compared to conventional tools, and the disc's long - term use also reduces the risk of contamination from worn - out abrasive particles.
For ceramic materials, the Brazed Diamond Grinding Disc 100 offers high - precision grinding. It can achieve a dimensional accuracy of ±0.05mm, which is crucial for ceramic products with strict size requirements. The disc's ability to handle the brittleness of ceramics without causing cracks or chipping makes it an ideal choice for ceramic processing.
Many industrial users have provided positive feedback on the Brazed Diamond Grinding Disc 100. A manufacturing company in Germany reported that after using the disc for gray iron processing, their production efficiency increased by 20% and the scrap rate decreased by 15%. Another user in Japan, who processes stainless steel components, mentioned that the long - term use of the disc reduced their tooling cost by 40% over a year.
User Location | Material Processed | Benefits Achieved |
---|---|---|
Germany | Gray Iron | 20% increase in production efficiency, 15% reduction in scrap rate |
Japan | Stainless Steel | 40% reduction in tooling cost over a year |
Recognizing the diverse needs of industrial customers, the company offers customized services for the Brazed Diamond Grinding Disc 100. Customers can choose the disc size, diamond concentration, and bond strength according to their specific processing requirements. For example, for high - precision grinding of small - sized components, a disc with a smaller diameter and higher diamond concentration can be customized.
The, custom - made discs can be delivered within 2 - 3 weeks, ensuring that customers can quickly integrate them into their production lines. This flexibility in customization allows the Brazed Diamond Grinding Disc 100 to meet the most demanding industrial applications.
The Brazed Diamond Grinding Disc 100 provides a comprehensive solution for industrial grinding, improving both production efficiency and processing quality. Its long - term durability and customization options make it a cost - effective choice for industrial customers. In the future, with the continuous development of the manufacturing industry, the demand for high - performance grinding tools will only increase. The Brazed Diamond Grinding Disc 100 is well - positioned to meet these future challenges and drive the progress of the industrial grinding field.
Don't miss out on the opportunity to enhance your industrial grinding operations. Contact us now to learn more about our Brazed Diamond Grinding Disc 100 and customized services!