In today’s high-precision manufacturing landscape, efficiency and safety are non-negotiables. That’s where brazed diamond grinding segments come in—not just as an alternative, but as a strategic upgrade for shops aiming to reduce downtime, improve finish quality, and boost throughput.
Unlike traditional electroplated or sintered segments, our brazed diamond segments use a proprietary copper-based alloy that bonds directly to the steel core at temperatures between 850–950°C. This creates a molecular-level fusion—no mechanical retention, no weak points. According to internal lab tests, this method increases segment life by up to 40% compared to standard sintered tools when used on hardened steel (HRC 55–65).
ASTM B923-21 – Standard Test Method for Determination of Bond Strength in Diamond Tools via Shear Testing. Our brazed segments consistently exceed minimum bond strength requirements by 25–30% across multiple batches.
These segments excel across a wide range of materials:
The segment body features a reinforced rim structure and optimized weight distribution. In drop testing (from 1.5m height), only 2% of units showed micro-cracks—well below the industry benchmark of 5%. This isn’t just engineering—it’s peace of mind for your team.
We offer over 50 standard sizes—from 100mm to 300mm diameter—with options for flat, convex, and segmented profiles. Whether you’re working on automotive brake rotors or aerospace turbine blades, there's a configuration that fits your machine and process.
A major German OEM supplier switched from conventional segments to our brazed version on their CNC grinding lines. Within six months, they reported:
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